Welding up tailgate

1199 views
16 replies
14 following
K
Welding up tailgate
94BAGGEDTOY avatar
94BAGGEDTOY
+1y
DUDE I welded my gate shut I hop/drag/3-wheel the crap out of it and no cracks.
all I did was removed ALL internal parts like the hinges, rods handle every thing. Then I went and picked up steel rod's that where as close to the gap size as I could get (they needed to be grinded down just a lil not even an .8") after the welds were ground down very little mudd need to be applied and I still dont have any issues with the gate.
TwistedMinis avatar
TwistedMinis
+1y
Buy some 1/8" rod. Its dirty cheap and will fill the gap well and be strong still. I gotta do my truck this way to keep the stock pressings.
JETSETTER avatar
JETSETTER
+1y
^
We did this on my old bed, Drove with Paint for 6 years, No Cracks. Just be careful of warpage, jump around while welding it up!
tukn18saccord avatar
tukn18saccord
+1y
just fill the gap between the tailgate and bed and radius the corners and you will be fine, done several and no cracks and they have been done for years
laydoutb26 avatar
laydoutb26
+1y
not to dig up an old thread... but i have had two mazda trucks, both with welded tailgates... space the tailgate in the center, grab some 1/4" rod or somethin... weld it up to fill the gaps. i usually weld the inside along the bottom and sides to give it extra support... if your goin cheap, this works...
laydoutb26 avatar
laydoutb26
+1y
oh and to help prevent cracking... put a layer of fiberglass over the welds... bondo over that...
Fazethree6661 avatar
Fazethree6661
+1y
cool I will try that... I may just wait to buy my combo though I dont know... thanks for the help