Off the top of my head, I wouldn't kill the transmission yet. In no particlular order:
Is the throwout bearing, pressure plate, clutch disk, and flywheel all new or guaranteed OK? Is there a bushing or bearing in the flywheel that's the same or the correct type for a manual transmission? There's likely a bushing in the "new" transmission that the starter goes into, maybe it's binding. I'd check the smaller wire to the starter and make sure that it does NOT have voltage once the ignition switch is "released" to the "run" position. Did you wire an interrupt switch onto the clutch pedal (goes to the starter) into the circuit? Did you remove the starter then push-start and observe if the noise is preent then? When you push down on the clutch pedal (get a helper) does the little arm on the transmission housing move? Just some things to check out...
Post was last edited on Feb 10, 2008 03:44. Edited 1
time.